Makita DCS 520i Service Manual download pdf (Page 28)

Replacing the starter cable

Unscrew the four screws

(Nl)

holding down the fan hous-

ing

(N2).

Lift

the housing slightly, pull in the direction of the

arrow, and remove.

Remove all pieces of cable.

Thread

a new cable

mn-d.16'

dia.

1000

"/39'

long)

as shown in Figure

and tie the ends as shown.

Pull knot

(B/l)

into the cable pulley

(W3).

Pull knot

(en)

into the cable grip

(814).

Wind the cable around the pulley in the direction shown by

the arrow. Pull the cable

out

from the pulley by the grip, then

hold the pulley firmly and wrap the cable around it another

three times.

CAUTION: Danger

injury1 Secure the cable grip when

pulled

out!

will whip back if the cable pulley is released

by accident.

NOTE:

With the cable pulled all the way out. it must still be

possible

turn the pulley another

114

turn against the retum

spring.

Replacing the return spring

Remove the fan housing (see above under "Replacing the

starter cable").

Take

oil

thecirclip

(C/l)

and washer

(C12)

(circlip pliers, see

'Accessories').

Remove the cable pulley

(C/3).

Unscrew screws

(C/4)

and carefully remove spring housing

(C/5)

with spnng.

CAUTION: Danger

injury!

the spring Is brokenit may

POP

1E.I

NOTE:

The old spring and spring housing should be recycled.

Replacement springs come already installed in a new spring

housing. Before installing, grease the spring lightly with

multi-purpose grease, order

No.

944

360

000.

Assemble in reverse order. When putting the cable pulley

back on, turn it slightly until you feel it catch.

Wind on the starter cable as described above under 'Re-

placing the starter cable.'

Mounting the tan housing

Push the tab

(D/1)

extending out from the edge

the fan

housing

(D/3)

under the hood

(0/2).

Position the screw holes.

Push the fan housing

(D13)

gently and pull the starter grip

until the starter catches.

Screw in the four fastening screws tightly.

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Makita DCS 520i Service Manual Page 28

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