Makita DPC7001 Owner's Manual Page 8

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Cutting
metals
IMPORTANT!
Always wear approved respiratory protection!
Materials that can release toxic substances may be cut only
after notifying the proper authorities and under their supervi-
sion or that of a person appointed by them.
CAUTION!
The rapid rotation of the cutting disc heats metal and melts
it
at the point of contact. Swing the guard as far down as possible
behind the cut
(19)
in
order to direct the stream of sparks
forward, away from the operator (fire hazard).
Determine the direction of cutting, mark the cut and apply the
disc to the material at moderate speed, to cut a guide groove
before going to top speed and applying more pressure to the
Power Cut.
Keepthediscstraightandvertical. Donottipit, asthiscan break
it.
The best way to get a good, clean cut is to pull or move the
Power Cut back and forth.
Do
not simply press the disc into the
material.
Thick round stock is best cut in stages
(20).
Thin tubing and pipes can be cut with a simple downward cut.
Cut large-diameter pipes as for round stock.
To
prevent tipping
and for better control, do not let the disc sink too deeply into the
material. Instead, always cut shallow around the whole piece.
Worn discs have a smaller diameter than new discs,
so
that at
the same engine speed they have a lower effective circumfer-
ential speed and therefore do not cut as well.
Cut I-beams and L-bars in steps; see Figure
21.
Cut bands and plates like pipes: along the wide side with a long
cut.
When cutting material under stress (supported material or
material in structures), always make a notch in the thrust
(pressure) side, and then cut from the tension side,
so
that the
disc does not lock in
(22).
CAUTION!
If there is a chance that the material
is
under stress, be
prepared for it to kick back. Make sure you can get out of the
way if you have
to!
Be particularly careful in scrap-metal yards, junkyards, at
accident sites, and with haphazard piles of material. Precari-
ously balanced pieces or pieces under stress can act in
unpredictable ways, and may slide, jump out, or burst. Always
exercise extreme caution and use only equipment that is
in
perfect working order.
Observe the accident-prevention rules and regulations of your
employer andlor insurance organization.
Cutting masonry and concrete
IMPORTANT!
Always wear approved respiratory protection!
Asbestos and other materials that can release toxic sub-
stances may be cut only after notifying the proper authorities
and under their supervision or that of a person appointed by
them. When cutting prestressed and reinforced concrete piles,
follow the instructions and standards of the responsible au-
thoritiesorthe builder of thestructural member. Reinforcement
rods must be cut
in
the prescribed sequence and
in
accordance
with applicable safety regulations.
NOTE:
Mortar, stone, and concrete develop large quantities of dust during
cutting.
To
increase the lifetime of the cutting disc (by cooling), to
improve visibility, and to avoid excessive dust creation, we strongly
recommend wet cutting instead of dry cutting.
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