Makita HR5211C User Manual Page 11

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[3] DISASSEMBLY/ASSEMBLY
[3] -4. Crank Section
Repair
ASSEMBLY
Make sure that three O rings 36
are assembled to Cylinder 40
before assembling it.
O ring 36: 3 pcs.
Cylinder 40
Crank housing complete
Fig. 29
Fig. 30
Fig. 31
Driving
sleeve
Mount Driving sleeve to O ring 60, Lock sleeve
and Link arm with Link arm guide.
Assembling of Lock and Driving Sleeve Section
O ring 60
Lock
sleeve
Lock sleeve
Link Arm
Driving
sleeve
O ring 60
Link arm
1) Assemble Piston by connecting Connecting rod with Crank shaft which is at the Dead point of Cylinder assembling side.
Refer to Fig. 27.
2) Inserting over Piston, mount Cylinder 40 to Crank housing complete by pressing with Arbor press until it stops. (Fig. 29)
And mount Straight bevel gear 33. Refer to Fig. 24.
3) Assemble Lock and Driving sleeve Section. (Fig. 30)
4) Insert Lock and Driving sleeve section into Crank housing complete until the tail of Link arm comes into your sight in
Crank room. (Fig. 31)
Lock and Driving
Sleeve Section
Crank Housing
Complete
Link Arm
Tail of Link Arm has to come
into your Sight at this Portion.
Crank Shaft
Link arm
guide
Link arm guide
5) Assemble Link plate with Link plate guide to Crank housing complete, while linking the End of Link plate to the tail
of Link arm. Refer to Fig. 23.
6) Assemble Crank cap with Crank lever and Seal ring to Crank housing complete. Refer to Fig. 22.
7A) HR5211C: Assemble Spring guide with Compression spring 11 to Crank housing complete. And then mount
Crank cap cover and Change lever. Refer to Fig. 21A.
7B) HR5210C: Assemble Control plate to Crank lever on Crank cap. And then mount Crank cap cover and Change lever.
Refer to Fig. 21B.
7C) HR5201C: Do the same step as HR5210C. Refer to Fig. 21C.
8) As for the further Assembling, do the reverse of Disassembling steps.
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